PR-4000 > Production | PTK
Welcome to PTK. We produce rotary tablet press, tablet coater, high shear mixer, auto capsule filler and fluid bed system
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The PR4000 is specifically designed for high output and long batch applications incorporating proven PTK technology. Punch head dwell times have been increased using new roller dimensions and layout out, along with a patented cam system providing a smooth and increased material filling zone. This, in turn, allows greater control of product filling during the cycle at higher speeds of production. Product weights are automatically controlled and regulated by PTK's robust PWR software ensuring a consistent and repeatable end product.
Product Features
- Designed for large batch production with output upto 837,000 tablet per hour
- Double Sided Single layer & Single Sided Double Layer Tablet
- 60 / 73 / 87 / 93 stations
- 21 CFR Part 11 conformity
- 100Kn Pre and Main compression force
- Automatic weight regulation and single tablet reject at full speed
- Inflatable Door Seal for Complete Dust
- Containment and Noise Reduction
- Changeable Turret Option for Rapid Machine Setup
High Speed and High Pressure Technology
Down Force Ram
Powerful air cylinders are equipped on the top of the machine to secure the turret for stable operation with high compression force.
Soft Start
To combat punch overloading when accelerating or decelerating to and from high speed, the machine rapidly relieves pressure until full operating speed is achieved. The machine will only accept good tablets and controls variations on machine start and stop. This function is selectable so only used when necessary.
Precision Cam Track
The upper and lower rail manufactured with a specialized high precision tool makes the turret possible to run at the highest speed and reduce the noises.
Removable Turret System Benefits
- Faster product to product change-over
- Easier production planning and preparation as machine turrets can be made ready in advance
- The ability to clean to a higher standard and offline
- Configure the machine to maximize output through optimum tooling to product size selection
- Keep the initial investment down by buying the option, and add different turret sizes at a later date.
Product Change-Over Now Even Faster
30 Minute Change-Over
PTK tablet presses now contain both upper and lower punches on turret change, driving down turret change times even lower with complete machine change over achievable in 30 minutes. Change over times can be optimized using additional change parts with spare turrets pre-tooled to include the lower tooling. Easy to remove lower cams, quick release dust extraction and removable
turret, means access for cleaning is made very easy.
Curvic Coupler
A hardened precision coupling is used to connect the machine to each turret. Ensures repeatable turret re-location to hundredths of a millimetre. Eliminates wear and vibration due to direct opposing lock of turret to machine. Allows complete accuracy of the turret's rotary position at all times.
Servo Motor
Position control with high accuracy is possible by the use of servo motors. These control the upper and lower roller, dosing cam and feeder drive. With a displayed range of 100th mm, the actual position range is 1000th mm.Encoder feedback gives position information and
Tablet Press Machine Optional Items
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